I have also posted this question at some engineering forums and other
newsgroups. The general consensus seems to be that the use of anti
seize on vehicle lug nuts that are properly torqued, is not going to
contribute to the lug nuts loosening. It seems wherever I posted, more
people reported using anti seize on lug nuts for years without any
problems, than people advised against it.
It also seems to be considered that the application of lubricants in
general to properly torqued fasteners will not contribute to their
loosening. It is generally considered that traverse movement is what
causes fasteners to loosen
www.boltscience.com.
However, it probably makes good sense that the anti seize be very
sparingly applied to *only* the lug stud thread and *not* the contact
or interface point between the end of the lug nut and the rim. The
question of whether or not to decrease the manufacturers torque
specifications to account for the application of anti seize is
debatable, but if you can keep the anti seize off of the contact point
between the end of the lug nut where it seats in the rim, you are
probably better off staying with the manufacturers specified torque.
The following information will explain why.
I found some info regarding wheel stud failure here...
http://www.boltscience.com/pages/failure4.htm
*
The link directly below goes to a page with some interesting
information regarding the difference in axial loads (preload) obtained
when coating *only* the threads with anti seize, and when coating both
the threads *and* under the bolt head or nut. Apparently, if the
information is reliable, there is a huge change in axial load when you
coat both the threads and under the bolt head or nut, as compared with
hardly any change in axial load when you apply anti seize to *only*
the threads and not under the bolt head or nut.
http://www.mechanicsupport.com/articleTorqueWrench.html
If you look at the table / charts provided near the bottom of the page
at the link directly above, using anti seize on the *thread only*
shows slightly less axial load than using no lubricant at all. This is
probably due to the wide variation in friction of identical bolts with
dry un-lubricated threads, which can be as much as +/- 25% to +/-
50%.. See the following links for more information…
http://www.surebolt.com/ http://www.rstechltd.com/TITERITE.PDF http://www.rstechltd.com/Advanced%20...Oct%202001.pdf http://www.rstechltd.com/Technical_articles.htm (some more articles
here)
http://www.hexagon.de/dose/dose-1e.pdf http://euler9.tripod.com/fasteners/preload.html
They say that about 90% of the input torque of the torque wrench is
consumed by friction, with 50% of the friction being between the bolt
head and mounting surface, 40% of the friction being in the threads, &
only 10% being the stretch of the bolt which produces the axial force
or preload.
The article at mechanicsupport.com references another article titled
"Failure of bolts in helicopter main rotor drive plate assembly due to
improper application of lubricant" by N. Eliaz, G. Gheorghiu, H.
Sheinkopf, O. Levi, G. Shemesh, A. Mordecai, H. Artzi, Published in
Engineering Failure Analysis #10, pages 443-451
Here is a link to the article published in engineering failure
analysis…
http://www.eng.tau.ac.il/~neliaz/Papers_Files/C27.pdf
Regarding the article at the link directly above, it seems it was not
the use of anti seize that was causing failure of the helicopter rotor
bolts, but rather the improper application of anti seize that was
causing failure, namely applying anti seize under the bolt head or nut
instead of only applying it to the fastener threads. Applying anti
seize under the bolt heads and/or nuts increased axial loads
substantially. It also appears Tightening by turning the bolt instead
of, as specified, the nut, resulted in more torque going into bolt
tension rather than being absorbed by bolt head friction.
Would it be unreasonable to require engineers to design all *critical*
threaded joints & related components (wheel lugs, helicopter rotors,
etc. anything where a life may be at stake) to be able to withstand
the maximum axial loads produced by torquing lubricated threads to
specs with a torque wrench ? The lubricants vary, so they should
design for the lube that produces the lowest friction.
It seems anti seize and/or lube on threaded joints is a good idea in
most cases, plus applying the lube produces more consistent and
accurate transmission of torque, so it would appear to make sense to
always design for a lubricated joint.
I have also read that research has shown that not lubricating the
thread and nut face will result in the friction value increasing on re-
tightening which subsequently reduces the preload for a given torque
value. This would be especially important regarding lug nuts, which
are being removed & re-tightened frequently for tire rotations.**
It seems all torque specifications should specify both dry and
lubricated threads for reference, & if lubrication or anti seize is
required or recommended, it's exact application method should be
specified. Although ideally the joint would be designed to withstand a
worse case scenario application of lube on both the threads and under
the bolt head.
At the
http://www.boltscience.com website, they say that it is
actually transverse joint movement that causes loosening of threaded
fasteners. In the case of a wheel, friction between the wheel and the
hub prevent traverse movement. The friction is generated by the axial
force generated by the torqued lug nuts.
Because of traverse movement causing joint loosening, it's probably
best to not use anti seize or any lube on the back side of the rim
where it contacts the rotors, hub, or brake drums.
My feeling is the benefit of using anti seize on lug nut studs
outweigh any concerns of problems it may cause. I do think it is a
good idea to apply the anti seize very sparingly to the lug studs, and
to try to not get any anti seize on the contact point between the end
of the lug & where it seats in the rim lug recesses.
The last time I used anti seize on lug nuts, I think the way I did it
was to smear a small dab of anti seize on the end of the lug stud,
then run a lug nut on the stud by hand back and forth until a thin
film of anti seize covers most all the stud (almost up to the rim). I
ran the nut back and forth on the stud enough times so that it did not
push a glob of anti seize between the end of the lug and where the lug
seats in the rim when I was ready to finally tighten the lugs down. I
wiped off any anti seize at the lug end as required.
If anti seize is used however, it seems wise to be extra careful to
make sure that any shop you take your vehicle too only uses a hand
torque wrench to tighten the lugs to the correct torque.
The main question that remains is whether to torque the lugs to
manufacturers specs or reduce the torque by a percentage to compensate
for any increase in axial loads due to the anti seize. Based on the
information given above, & my experience, my guess is to just torque
the lugs to manufacturers specs, especially if you use the anti seize
very sparingly and can keep it off the end of the lug nuts where they
seat with the rims.
This has worked for me and I think the fact that it did not warp my
rotors is a clue that the axial loads are not too outrageous. Shops
warp rotors all the time with power impact wrenches, and they might
turn or replace your rotors, but they don't replace the lug studs as a
precaution for the possibility of them being overstressed by the
impact which warped the rotors.
This reasoning may not apply to all vehicles, especially larger tucks,
but for most pickups and cars, I would think that if you have not
warped the rotors and you do not feel any break pulsations, then you
probably have not overstressed the lug nuts & studs to a point of any
real concern. Impact wrenches break lug studs off all the time, I
doubt anyone has broken a lug stud off with a hand torque wrench,
whether coated with anti seize or not. I doubt any rotors have been
warped with a hand torque wrench, anti seize on lug studs or not.
John